My client:

Mid-sized plastics processor (injection moulding)

My Part:

Consulting (with authority to act as a director); increased efficiency in production, generational transition

Industry:
Plastics processing – automotive, white goods
Turnover:
€ 13 million
Employees:
110
Situation:
Generational transition
Inefficiency

Own area of responsibility: (Turnover / Human Resources)

  • Production

Task:

  • Increased efficiency – increased profitability
  • Supervision of generational transition
  • Guaranteed customer supply and compliance with ISO 16949 regulations

Measures:

  • Production monitoring
  • Reduction of external consulting services
  • Regular employee coaching
  • Development of a targeted reporting system

Successes:

  • 20 % scrap rate reduction
  • Insourcing projects increase the margin by 10 %
  • First point of contact for employees and the Works Council – hence emotional calm in the company

Special challenge:

  • One owner’s resistance to consulting led to setbacks time and time again
  • Serious illnesses of the two owners
  • Interplay between the Management, Works Council and employees was critical
  • Therefore, I planned the cancellation of the project and exit
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